failure detection
Guardian: Detecting Robotic Planning and Execution Errors with Vision-Language Models
Pacaud, Paul, Garcia, Ricardo, Chen, Shizhe, Schmid, Cordelia
Robust robotic manipulation requires reliable failure detection and recovery. Although current Vision-Language Models (VLMs) show promise, their accuracy and generalization are limited by the scarcity of failure data. To address this data gap, we propose an automatic robot failure synthesis approach that procedurally perturbs successful trajectories to generate diverse planning and execution failures. This method produces not only binary classification labels but also fine-grained failure categories and step-by-step reasoning traces in both simulation and the real world. With it, we construct three new failure detection benchmarks: RLBench-Fail, BridgeDataV2-Fail, and UR5-Fail, substantially expanding the diversity and scale of existing failure datasets. We then train Guardian, a VLM with multi-view images for detailed failure reasoning and detection. Guardian achieves state-of-the-art performance on both existing and newly introduced benchmarks. It also effectively improves task success rates when integrated into a state-of-the-art manipulation system in simulation and real robots, demonstrating the impact of our generated failure data. Code, Data, and Models available at https://www.di.ens.fr/willow/research/guardian/.
SAFE: Multitask Failure Detection for Vision-Language-Action Models
Gu, Qiao, Ju, Yuanliang, Sun, Shengxiang, Gilitschenski, Igor, Nishimura, Haruki, Itkina, Masha, Shkurti, Florian
While vision-language-action models (VLAs) have shown promising robotic behaviors across a diverse set of manipulation tasks, they achieve limited success rates when deployed on novel tasks out of the box. To allow these policies to safely interact with their environments, we need a failure detector that gives a timely alert such that the robot can stop, backtrack, or ask for help. However, existing failure detectors are trained and tested only on one or a few specific tasks, while generalist VLAs require the detector to generalize and detect failures also in unseen tasks and novel environments. In this paper, we introduce the multitask failure detection problem and propose SAFE, a failure detector for generalist robot policies such as VLAs. We analyze the VLA feature space and find that VLAs have sufficient high-level knowledge about task success and failure, which is generic across different tasks. Based on this insight, we design SAFE to learn from VLA internal features and predict a single scalar indicating the likelihood of task failure. SAFE is trained on both successful and failed rollouts and is evaluated on unseen tasks. SAFE is compatible with different policy architectures. We test it on OpenVLA, $ฯ_0$, and $ฯ_0$-FAST in both simulated and real-world environments extensively. We compare SAFE with diverse baselines and show that SAFE achieves state-of-the-art failure detection performance and the best trade-off between accuracy and detection time using conformal prediction. More qualitative results and code can be found at the project webpage: https://vla-safe.github.io/
A Feature Engineering Approach for Business Impact-Oriented Failure Detection in Distributed Instant Payment Systems
Instant payment infrastructures have stringent performance requirements, processing millions of transactions daily with zero-downtime expectations. Traditional monitoring approaches fail to bridge the gap between technical infrastructure metrics and business process visibility. We introduce a novel feature engineering approach based on processing times computed between consecutive ISO 20022 message exchanges, creating a compact representation of system state. By applying anomaly detection to these features, we enable early failure detection and localization, allowing incident classification. Experimental evaluation on the TARGET Instant Payment Settlement (TIPS) system, using both real-world incidents and controlled simulations, demonstrates the approach's effectiveness in detecting diverse anomaly patterns and provides inherently interpretable explanations that enable operators to understand the business impact. By mapping features to distinct processing phases, the resulting framework differentiates between internal and external payment system issues, significantly reduces investigation time, and bridges observability gaps in distributed systems where transaction state is fragmented across multiple entities.
From Perception Logs to Failure Modes: Language-Driven Semantic Clustering of Failures for Robot Safety
Gupta, Aryaman, Ciftci, Yusuf Umut, Bansal, Somil
As robotic systems become increasingly integrated into real-world environments -- ranging from autonomous vehicles to household assistants -- they inevitably encounter diverse and unstructured scenarios that lead to failures. While such failures pose safety and reliability challenges, they also provide rich perceptual data for improving future performance. However, manually analyzing large-scale failure datasets is impractical. In this work, we present a method for automatically organizing large-scale robotic failure data into semantically meaningful failure clusters, enabling scalable learning from failure without human supervision. Our approach leverages the reasoning capabilities of Multimodal Large Language Models (MLLMs), trained on internet-scale data, to infer high-level failure causes from raw perceptual trajectories and discover interpretable structure within uncurated failure logs. These semantic clusters reveal patterns and hypothesized causes of failure, enabling scalable learning from experience. We demonstrate that the discovered failure modes can guide targeted data collection for policy refinement, accelerating iterative improvement in agent policies and overall safety. Additionally, we show that these semantic clusters can benefit online failure monitoring systems, offering a lightweight yet powerful safeguard for real-time operation. We demonstrate that this framework enhances robot learning and robustness by transforming real-world failures into actionable and interpretable signals for adaptation.
ARMADA: Autonomous Online Failure Detection and Human Shared Control Empower Scalable Real-world Deployment and Adaptation
Yu, Wenye, Lv, Jun, Ying, Zixi, Jin, Yang, Wen, Chuan, Lu, Cewu
Imitation learning has shown promise in learning from large-scale real-world datasets. However, pretrained policies usually perform poorly without sufficient in-domain data. Besides, human-collected demonstrations entail substantial labour and tend to encompass mixed-quality data and redundant information. As a workaround, human-in-the-loop systems gather domain-specific data for policy post-training, and exploit closed-loop policy feedback to offer informative guidance, but usually require full-time human surveillance during policy rollout. In this work, we devise ARMADA, a multi-robot deployment and adaptation system with human-in-the-loop shared control, featuring an autonomous online failure detection method named FLOAT. Thanks to FLOAT, ARMADA enables paralleled policy rollout and requests human intervention only when necessary, significantly reducing reliance on human supervision. Hence, ARMADA enables efficient acquisition of in-domain data, and leads to more scalable deployment and faster adaptation to new scenarios. We evaluate the performance of ARMADA on four real-world tasks. FLOAT achieves nearly 95% accuracy on average, surpassing prior state-of-the-art failure detection approaches by over 20%. Besides, ARMADA manifests more than 4$\times$ increase in success rate and greater than 2$\times$ reduction in human intervention rate over multiple rounds of policy rollout and post-training, compared to previous human-in-the-loop learning methods.
Enhancing Video-Based Robot Failure Detection Using Task Knowledge
Thoduka, Santosh, Houben, Sebastian, Gall, Juergen, Plรถger, Paul G.
Robust robotic task execution hinges on the reliable detection of execution failures in order to trigger safe operation modes, recovery strategies, or task replanning. However, many failure detection methods struggle to provide meaningful performance when applied to a variety of real-world scenarios. In this paper, we propose a video-based failure detection approach that uses spatio-temporal knowledge in the form of the actions the robot performs and task-relevant objects within the field of view. Both pieces of information are available in most robotic scenarios and can thus be readily obtained. We demonstrate the effectiveness of our approach on three datasets that we amend, in part, with additional annotations of the aforementioned task-relevant knowledge. In light of the results, we also propose a data augmentation method that improves performance by applying variable frame rates to different parts of the video. We observe an improvement from 77.9 to 80.0 in F1 score on the ARMBench dataset without additional computational expense and an additional increase to 81.4 with test-time augmentation. The results emphasize the importance of spatio-temporal information during failure detection and suggest further investigation of suitable heuristics in future implementations. Code and annotations are available.
I-FailSense: Towards General Robotic Failure Detection with Vision-Language Models
Grislain, Clemence, Rahimi, Hamed, Sigaud, Olivier, Chetouani, Mohamed
Language-conditioned robotic manipulation in open-world settings requires not only accurate task execution but also the ability to detect failures for robust deployment in real-world environments. Although recent advances in vision-language models (VLMs) have significantly improved the spatial reasoning and task-planning capabilities of robots, they remain limited in their ability to recognize their own failures. In particular, a critical yet underexplored challenge lies in detecting semantic misalignment errors, where the robot executes a task that is semantically meaningful but inconsistent with the given instruction. To address this, we propose a method for building datasets targeting Semantic Misalignment Failures detection, from existing language-conditioned manipulation datasets. We also present I-FailSense, an open-source VLM framework with grounded arbitration designed specifically for failure detection. Our approach relies on post-training a base VLM, followed by training lightweight classification heads, called FS blocks, attached to different internal layers of the VLM and whose predictions are aggregated using an ensembling mechanism. Experiments show that I-FailSense outperforms state-of-the-art VLMs, both comparable in size and larger, in detecting semantic misalignment errors. Notably, despite being trained only on semantic misalignment detection, I-FailSense generalizes to broader robotic failure categories and effectively transfers to other simulation environments and real-world with zero-shot or minimal post-training. The datasets and models are publicly released on HuggingFace (Webpage: https://clemgris.github.io/I-FailSense/).
From Data to Decision: A Multi-Stage Framework for Class Imbalance Mitigation in Optical Network Failure Analysis
Ali, Yousuf Moiz, Prilepsky, Jaroslaw E., Sambo, Nicola, Pedro, Joao, Hosseini, Mohammad M., Napoli, Antonio, Turitsyn, Sergei K., Freire, Pedro
Machine learning-based failure management in optical networks has gained significant attention in recent years. However, severe class imbalance, where normal instances vastly outnumber failure cases, remains a considerable challenge. While pre- and in-processing techniques have been widely studied, post-processing methods are largely unexplored. In this work, we present a direct comparison of pre-, in-, and post-processing approaches for class imbalance mitigation in failure detection and identification using an experimental dataset. For failure detection, post-processing methods-particularly Threshold Adjustment-achieve the highest F1 score improvement (up to 15.3%), while Random Under-Sampling provides the fastest inference. In failure identification, GenAI methods deliver the most substantial performance gains (up to 24.2%), whereas post-processing shows limited impact in multi-class settings. When class overlap is present and latency is critical, over-sampling methods such as the SMOTE are most effective; without latency constraints, Meta-Learning yields the best results. In low-overlap scenarios, Generative AI approaches provide the highest performance with minimal inference time.